See how smart technology plays with embossing technology

Diapers originated in 1961. When the Soviet cosmonaut Gagarin was about to enter the launch capsule, he suddenly felt unwell, but he couldn't get rid of it because he wore a space suit, so he had no choice but to excrete outward along the tube of the space suit; In the same year, American astronaut Shepard, who was unable to launch in the spacecraft for a long time, also encountered this problem. In the 1980s, in order to solve the excretion problem of astronauts, Tang Xinyuan, the "father of space suits", Chinese, improved the space suit, added polymer absorbers, and invented paper diapers that can absorb 1400ml of water, so the excretion problem is no longer a problem for astronauts. Technology later turned to civilian use, which is now used by thousands of households.

Modern diapers are generally composed of three main parts: surface coating, absorbent core and bottom cloth. The surface coating is close to the user's body, which can promote the rapid penetration of liquid and effectively prevent the back seepage, so as to keep the surface of diapers dry.

The inner side of diapers adopts a unique "concave convex embossing" design, so that the surface layer is elastic as a whole, more fitting and gently wrapping the skin, reducing cracks without increasing the sense of bondage. Small lint spots can also accelerate the penetration of liquid and be quickly absorbed by the underlying absorbent layer. These lint spots can effectively reduce the liquid flow distance and reduce the risk of bacterial infection; It can let the liquid penetrate quickly, and it can quickly emit sultry and damp, and keep dry for a long time.

The traditional embossing production method of diapers has many disadvantages, and the embossing is not accurate, resulting in rough and not delicate embossing; Uneven embossing force is easy to cause perforation and fracture of products; The excessive embossing force leads to the loss of softness of the product, making the product hard, difficult to absorb liquid, reduced sense of use, and difficult to buy back.

With the gradual improvement of the requirements of modern families for children to use items, the diapers used by infants and young children have not only put forward requirements for performance, but also require aesthetics in appearance. However, because the skin of infants and young children is sensitive to external stimuli, some printing methods cannot be easily used on diapers, so the use of embossing process can well solve this problem. However, different embossing rollers are needed to punch different patterns in the embossing process, and multiple embossing rollers are needed to complete the production in the production process.

Hadesheng diaper embossing roller is made of high-quality materials and processed by computer-controlled four-axis high-precision machine tools; The embossing roller can adopt different processing techniques according to the pattern, so that the pattern lines of the extruded products are clear, the patterns are exquisite, the layers are rich, and the size is accurate; Through the unique heat treatment and surface treatment technology, the cutting tool has the advantages of high hardness, high wear resistance and long service life.

The die cutting workstation manufactured by Hadesheng has high precision and good stability. It can realize various processes such as die cutting, punching, indentation, embossing, bronzing, etc. it can be made for various models, and can adapt to the equipment speed of 600 meters / minute. It is widely used in sanitary products industry, medical industry, printing, food packaging, etc.

China's sanitary products market is in a golden period of development, with huge consumer groups. In view of the national three child policy, such infant products belong to the blue ocean market and have great potential. Moreover, diapers and sanitary products are no longer a simple product portfolio, but need the support of various materials, and a variety of ancillary equipment are competing. Hadesheng has been deeply involved in the die-cutting industry for more than 17 years, with a research and development team of more than 200 people. At present, it has established 13 service production bases in China to provide one- stop die-cutting solutions for customers across the country.